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Replacement of TGL Drum Shape Gear Coupling

Replacement of TGL Drum Shape Gear Coupling

The Replacement of TGL Drum Shape Gear Coupling launched by Raydafon, featuring a precise tooth profile design and high adaptability, can perfectly replace the original TGL drum shape gear coupling. It is widely applied in heavy-duty transmission scenarios such as metallurgy, mining, and chemical industry, and boasts excellent shock absorption and buffering performance as well as a long service life. As a professional factory from China, Raydafon is not only an experienced manufacturer and reliable supplier but also capable of providing customized solutions based on customers' actual working conditions. While ensuring product quality meets standards, it offers a highly competitive price, providing strong support for the stable operation of transmission systems in customers' equipment worldwide.

TGL Drum Shape Gear Coupling for High-Torque Industrial Transmission

Raydafon's TGL Drum Shape Gear Coupling is built for reliable high-torque power transfer in industrial gear systems. Oil pumps, textile machines, small conveyors — wherever steady torque delivery matters, this flexible nylon drum gear coupling steps up.

Drum-Shaped Teeth + Nylon Sleeve

What makes this nylon drum-shaped gear coupling stand out? Two design choices: drum-shaped teeth and a nylon sleeve. The drum-shaped profile handles up to 1.5 degrees of angular misalignment, while the nylon sleeve adds flexibility and toughness. It delivers 10 N·m to 2500 N·m of torque with bore sizes from 14 mm to 125 mm — suitable for small precision setups and mid-range power jobs alike.

Steel Hubs with High-Strength Nylon

Under the hood, it combines steel hubs and high-strength nylon. That mix delivers strong shock absorption and built-in self-lubrication, so there is no need to stop production for constant re-oiling. It is a practical flexible drum-shaped gear coupling for oil pumps, where vibration and small alignment gaps are common — the coupling smooths them out and keeps the oil system running steady.

Quiet Operation and Low Maintenance

Raydafon's tight manufacturing standards keep this coupling quiet on the shop floor. It holds up in light to medium-load jobs day in and day out. The nylon sleeve resists corrosion and handles temperatures from -20°C to +80°C, so frequent lube checks are no longer necessary. That cuts upkeep costs significantly.

Certified Quality and Full Model Range

The TGL coupling is ISO 9001-certified and manufactured by Raydafon in China. It is available in every model from TGL1 to TGL12, serving industries such as metallurgy and textiles. Custom bore sizes and torque ratings are available. For textile manufacturers, it is also a strong pick as a low-maintenance drum-shaped gear coupling for textile machines — less downtime, more productivity, and a solution that does not break the bank.

Torque Range10 – 2500 N·m
Bore Diameter14 – 125 mm
Angular MisalignmentUp to 1.5°
Temperature Range-20°C to +80°C
ModelsTGL1 – TGL12
CertificationISO 9001
Sleeve MaterialHigh-Strength Nylon
Hub MaterialSteel
TGL Drum Shape Gear Coupling

Product Specification

TGL Drum Shape Gear Coupling Product TGL Drum Shape Gear Coupling Dimension
TGL Drum Shape Gear Coupling — Main Dimensions and Performance
Type D Main Size S Shaft Hole Diameter d1, d2 (mm) Shaft Hole Length L (mm) Nominal Torque (N·m) Rotate Speed (rpm) Rotational Inertia (Kg·m²) Unit Weight (Kg) Limited Compensation
A B C/m A B C/m A B C/m Radial (mm) Axial (mm) Angle (°)
TGL1 40 - 38 - 4 6.7 16 10 10000 0.0003 - - 0.20 - - 0.3 ±1 ±1
8.9 20
10.11 22
12.14 27
TGL2 48 - 38 - 4 8.9 20 16 9000 0.00006 - - 0.278 - - 0.3 ±1 ±1
10.11 22
12.14 27
16.18.19 30
TGL3 56 58 42 52 4 10.11 22 31.5 8500 0.00012 0.00015 - 0.428 0.533 - 0.4 ±1 ±1
12.14 27
16.18.19 30
20.22.24 38
TGL4 66 70 46 56 4 12.14 27 45 8000 0.00033 0.0004 - 0.815 0.869 - 0.4 ±1 ±1
16.18.19 30
20.22.24 38
25.28 44
TGL5 75 85 48 58 4 14 27 63 7500 0.0007 0.0008 - 1.39 1.52 - 0.4 ±1 ±1
16.18.19 30
20.22.24 38
25.28 44
30.32 60
TGL6 82 90 48 58 4 16.18.19 30 80 6700 0.0012 0.0015 - 2.02 2.15 - 0.4 ±1 ±1
20.22.24 38
25.28 44
30.32.35.38 60
TGL7 92 100 50 60 4 20.22.24 38 100 6000 0.0024 0.0027 - 3.01 3.14 - 0.4 ±1 ±1
25.28 44
30.32.35.38 60
40.42 84
TGL8 100 100 50 60 4 22.24 38 140 5600 0.0037 0.0039 - 4.06 4.18 - 0.4 ±1 ±1
25.28 44
30.32.35.38 60
40.42.45.48 84
TGL9 140 140 72 85 4 30.32.35.38 60 355 4000 0.0155 0.0166 - 8.25 8.51 - 0.6 ±1 ±1
40.42.45.48 84
50.55.56 107
60.63.65.70 107
TGL10 175 175 95 95 6 40.42.45.48 84 710 3150 0.052 0.0535 - 16.92 17.10 - 0.7 ±1 ±1
50.55.56 107
60.63.65.70 107
80.85 132
TGL11 210 210 102 102 8 40.42.45.48 84 1250 3000 0.145 0.165 - 34.26 34.56 - 0.8 ±1 ±1
60.63.65.70 107
80.85.90.95 132
100.110 167
TGL12 270 270 135 135 10 60.63.65.70 107 2500 2120 0.4674 0.4731 - 66.42 66.86 - 1.1 ±1 ±1
80.85.90.95 132
100.110 167
120.125 184
130.140.150 184

Core Advantages

As Raydafon's core product in the industrial transmission field, the TGL Drum Gear Coupling is designed to address the challenges of efficient and stable mechanical power transmission. It combines flexible adaptability, structural strength, and transmission precision to handle the demanding requirements of modern industrial environments.

High Torque Transmission Capacity

The most striking advantage of the TGL Drum Gear Coupling is its exceptional torque transmission capacity. This high-torque drum gear coupling maintains efficient transmission even under extremely heavy loads. It is suitable for heavy machinery with high power demands and strict requirements for continuous operation, such as steel rolling equipment in the metallurgical industry and crushers in the mining industry.

High Misalignment Compensation

Another key feature is its adaptability to installation misalignment. The TGL structure flexibly accommodates angular, parallel, and axial misalignment. This reduces stress on connected equipment components and minimizes wear over long-term operation. It is particularly valuable in the transmission systems of high-speed rotating equipment such as fans and pumps.

Durable in Harsh Environments

TGL drum gear couplings are exceptionally durable. Raydafon uses high-strength, corrosion-resistant materials and precision machining to create industrial-grade durable drum gear couplings. Even under high temperatures and high dust levels, core components like the drum gear hub maintain stable performance. This extends service life and reduces maintenance costs.

Easy Installation and Low Maintenance

The modular design allows for simple and efficient assembly and disassembly. Its integrated lubrication system minimizes daily maintenance, making it a practical example of a low-maintenance drum gear coupling. This advantage improves operational efficiency across production line transmission in manufacturing and generator set support in the energy sector.

Overall Value

With high torque transmission, high misalignment compensation, strong environmental adaptability, and convenient operation and maintenance, the TGL drum gear coupling is a powerful transmission tool for a wide range of scenarios, helping users enhance equipment reliability and improve production efficiency.

TGL Drum Shape Gear Coupling Product

Application Scenarios

The TGL drum-shape gear coupling is a highly adaptable "power bridge" in industrial transmission systems. Its core value lies in stable torque transmission and flexible resolution of misalignment issues that occur during equipment operation. With its robust structural design, this flexible drum-shape gear coupling maintains efficient transmission under continuous load conditions.

Mining and Metallurgy

In heavy-load sectors where equipment operates under extremely high torque, the TGL coupling connects shaft systems in crushers and ball mills. It transmits power stably and mitigates impacts caused by shaft misalignment, reducing the risk of equipment failure.

Chemical and Petrochemical

Widely applied in pumps and compressors, this corrosion-resistant flexible gear coupling absorbs impact loads and compensates for thermal expansion of shaft systems caused by medium temperature changes.

Conveyor Systems

In belt and chain conveyors, the TGL coupling handles shaft misalignment caused by uneven material accumulation and slight frame deformation, ensuring stable power transmission to conveyor drums.

New Energy Sector

In solar tracking systems and small wind turbines, this precision-adjustable drum-shape gear coupling corrects minor misalignments and adapts to intermittent torque fluctuations.

Textile and Paper

From conveyor rollers in automotive assembly lines to paper machine transmission systems, the TGL coupling adapts to the personalized transmission needs of different industries.

Oil Pumps

Oil pumps vibrate and often have small alignment gaps. This drum gear coupling for oil pumps smooths them out and keeps the oil system running steady.

TGL Drum Shape Gear Coupling Application

About Raydafon

Raydafon is a manufacturer firmly established through its reputation for quality products in the mechanical transmission component market. We specialize in mechanical and hydraulic transmission components, including planetary gearboxes, PTO power take-off shafts, chain sprockets, hydraulic cylinders, fluid couplings, helical gearboxes, and agricultural machinery gearboxes. As a long-established domestic coupling manufacturer, our heavy-duty drum gear couplings are popular in mining and metallurgical industries.

Global Export and Replacement Solutions

Since we began designing transmission components in 2008, Raydafon has expanded beyond the domestic market and now exports a significant number of couplings worldwide. Many overseas customers use equipment from international brands. When replacing parts later, they often worry about the original being too expensive or incompatible with aftermarket parts. Our purpose-built replacement gear couplings address this pain point with identical dimensions and mounting interfaces, while maintaining efficient power transmission and being priced nearly 30% lower.

Customization and Multi-Directional Compensation

Equipment operating conditions vary significantly across industries, so couplings require customization. For example, drive shafts of wind turbine equipment can experience various angular, parallel, and axial misalignments during operation. Our specially developed multi-directional compensating gear couplings utilize a unique tooth structure and cushioning design to absorb these misalignments. In addition to gear couplings, we also offer claw, star, and diaphragm couplings.

Backed by Ever-Power Group

Now backed by the Ever-Power Group, Raydafon's production capabilities are stronger than before. Our agricultural machinery gearboxes achieve precision to the 0.01 mm level, our worm reducers maintain noise levels below 60 decibels, and even small components like sprockets and roller chains undergo three quality inspections before leaving the factory. In the coupling sector, we have moved beyond being a single parts supplier and are transforming into a complete gear coupling solutions provider.

Service Commitment

Upon request, we not only provide the right coupling, but also offer installation and commissioning guidance, ongoing maintenance plans, and custom development tailored to specific operating conditions. Ultimately, our goal is not just to sell products; we want to make transmission components less of a hassle for our global customers. This has been Raydafon's unwavering commitment for years.

Raydafon Gear Coupling Factory

Customer Reviews

⭐⭐⭐⭐⭐

Li Wei, Mechanical Engineer, Shanghai Industrial Equipment Co., Ltd.

We have installed Raydafon's Gear Coupling on the heavy machinery in our factory for over six months, and its performance has far exceeded our expectations. Especially for the high-torque working conditions common in our production line, this industrial-grade high-torque gear coupling handles them with ease. The cast steel material of the coupling body feels solid. Following the instructions step by step during installation, we got it done in just over half an hour. Since replacing with this coupling, the vibration during equipment operation has been significantly reduced, and the frequent shaft misalignment issues we used to face have become much less common.

⭐⭐⭐⭐⭐

Michael Brown, Operations Manager, Texas Steel Works, USA

For our Texas factory, the stability of production equipment is directly related to productivity, and Raydafon's gear coupling for heavy-duty equipment has solved a major problem for us. The load on our steel rolling mill has always been heavy, but after installing this coupling, it still operates smoothly under high-intensity conditions. Not only does it have low wear itself, but it also reduces the loss of the connected motors and drive shafts. Previously, we had to replace accessories every month, but now we only need to do so every two to three months.

⭐⭐⭐⭐⭐

Anna Müller, Maintenance Supervisor, Berlin Mechanical Solutions, Germany

The high-speed CNC machine tools of our company have extremely high requirements for component precision. We have tried couplings from several European brands before, but either they failed to control vibration properly, or they showed wear after a short period of use. It was not until we installed Raydafon's gear coupling for high-speed machinery that these problems were completely solved. The composite material used for the coupling's housing and internal gears has high strength, and coupled with its precise tooth profile design, it can effectively cushion the vibration during high-speed operation.

⭐⭐⭐⭐⭐

Pierre Dubois, Technical Director, Lyon Industrial Works, France

The production line of our Lyon factory focuses on continuous production, and any problem with a single component may lead to the shutdown of the entire line. The stable performance of Raydafon's gear coupling for industrial transmission has given us great peace of mind. Both the stamping equipment and the conveying mechanism of the production line are equipped with this coupling. Its ability to absorb impact loads is particularly excellent. Nearly five months have passed since installation, and we have not performed any maintenance.

Frequently Asked Questions

What is the torque range of the TGL Drum Shape Gear Coupling?

The TGL Drum Shape Gear Coupling delivers a nominal torque range of 10 – 2500 N·m, covering models TGL1 through TGL12 for light to medium-load industrial applications.

What bore diameters are available for the TGL gear coupling?

Bore diameters range from 14 mm to 125 mm, depending on the specific model. Custom bore sizes are available on request.

What materials are used in the TGL drum-shaped gear coupling?

The TGL coupling combines steel hubs with a high-strength nylon sleeve. The nylon sleeve provides flexibility, shock absorption, self-lubrication, and corrosion resistance.

What is the angular misalignment compensation of the TGL coupling?

The TGL nylon drum-shaped gear coupling compensates angular misalignment up to 1.5 degrees, with radial and axial compensation of ±1 mm.

What is the operating temperature range of the TGL gear coupling?

The nylon sleeve of the TGL coupling operates reliably from -20°C to +80°C, resisting corrosion and reducing the need for frequent lubrication checks.

Is the TGL Drum Shape Gear Coupling ISO certified?

Yes, the TGL drum gear coupling is ISO 9001 certified and manufactured by Raydafon in China.

Does Raydafon offer custom TGL gear couplings?

Yes, Raydafon offers custom bore sizes and torque ratings for the TGL series, with tailored solutions for businesses worldwide.

What industries use the TGL Drum Shape Gear Coupling?

The TGL coupling is widely used in oil pumps, textile machines, conveyors, mining, metallurgy, chemical and petrochemical processing, new energy systems, paper machines, and light to medium-load industrial drives.

Hot Tags: Gear Coupling
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