Plastic Helical Gear

Product Specifications:

Product Features

One of the outstanding advantages of Plastic Helical Gear is its excellent self-lubricating performance. During operation, there is no need to frequently add lubricating oil, which can reduce friction between parts and effectively reduce maintenance costs and labor input. Plastic Helical Gear produced by Raydafon uses specially formulated engineering plastics, which has a 30% higher wear resistance than ordinary plastic gears and a longer service life.

At the same time, our products are light in weight and can greatly reduce the overall weight of the equipment. It has obvious advantages in weight-sensitive fields such as aerospace and medical equipment. It also has good chemical stability, acid and alkali corrosion resistance, and can operate stably in harsh environments.

In addition, Raydafon Factory can accurately control the dimensional accuracy of Plastic Helical Gear with mature injection molding technology, with extremely small tooth shape error, low noise during operation, and smooth transmission, providing a quieter and more efficient operating environment for the equipment. As a direct supplier, we can give more competitive prices by eliminating the middle link, so that customers can get high-quality products at an affordable cost.

Product Principle

The key to the plastic helical gear's success among many transmission components lies in its unique tooth design. Unlike the vertical arrangement of the tooth surface and axis of the spur gear, the tooth surface of the plastic helical gear is at a specific angle to the axis. This seemingly small angle change brings a qualitative leap. When the gear starts to run, the helical gear structure makes the two gears no longer engage instantly, but gradually contact and transmit power like zipping up, completely avoiding the sudden impact of the spur gear due to sudden force, making the entire power transmission process smoother and more coherent.

A careful observation will also reveal that the contact line of the helical gear is much longer than that of the spur gear. This means that when transmitting the same torque, the force can be more evenly distributed on the tooth surface, effectively reducing local pressure. Just like it is easier for multiple people to carry heavy objects than for one person, the helical gear greatly reduces wear by dispersing the load, allowing the service life of the gear to be significantly extended.

When producing plastic helical gears, Raydafon deliberately uses high-strength engineering plastics as raw materials. This material not only perfectly demonstrates the smooth transmission characteristics of helical gears, but also cleverly utilizes the natural elasticity of plastics, just like installing countless micro springs on the gears, which can effectively buffer vibrations during operation and greatly reduce the noise of equipment operation. Taking food processing equipment as an example, after using Raydafon's products, the operating sound of the equipment is significantly reduced, which not only improves the working environment, but also avoids the interference of noise on the precision processing links.

Relying on the advantages of large-scale production in its own factory, Raydafon strictly controls every link from mold development to injection molding, and successfully reduces costs by optimizing production processes and improving production efficiency. In the end, it presents customers with a reliable and affordable product solution. Whether it is a small machinery manufacturer or a large industrial manufacturer, they can use high-quality gear products at an affordable price.