Plastic Gear

If you want to purchase durable plastic gear, Raydafon is your trusted partner. As a professional manufacturer and factory from China, our mature supply chain system not only ensures the manufacturing quality of the products, but also achieves advantages in price control, providing global customers with stable, reliable and cost-effective plastic gear solutions.

Raydafon's plastic gear products cover multiple industry applications such as office equipment, household appliances, medical equipment, and toy manufacturing. The products are made of high-quality engineering plastic raw materials such as POM, PA66, and PEEK, and are precisely manufactured through injection molding. Whether it is the paper feeding system of a printer, the transmission device of a home appliance knob, or a medical gearbox that requires low noise, Raydafon's plastic gear can achieve a quiet, smooth, and lightweight operating experience. Each product is produced in our own factory, from raw material drying, injection molding to deburring and precision testing. The entire process follows the ISO 9001 quality standard to ensure that the pitch circle runout and tooth profile error are controlled within ±0.02mm.

Raydafon's plastic gear has four obvious advantages. First, it is lightweight and durable, and its own weight is about 60% lighter than that of metal gears of the same specification, which is very suitable for weight-sensitive products such as drones and wearable devices; second, it has good self-lubrication, no need for oiling and maintenance, and is safer to use in food-grade and medical-grade environments; third, the operating noise is as low as 55dB, which is particularly suitable for equipment applications in quiet spaces; fourth, it has good corrosion resistance and chemical resistance, and can work stably even in complex environments such as humidity, acid and alkali.

Choosing Raydafon's plastic gear is not just purchasing a transmission component, but also choosing a complete set of long-term solutions for stable operation, lightweight design and low maintenance costs. Please feel free to contact Raydafon's technical and sales team, and we will provide you with detailed product data, sample test reports and quotation materials.

How Plastic Gears Are Made

The manufacturing process of plastic gears is not complicated, but it requires high details. Raydafon usually uses injection molding to complete the mass production of plastic gears. The raw materials are mainly engineering plastics such as POM, PA66, and PEEK, and the materials are selected according to different uses. Before production, the raw materials must be dried and moisture removed to avoid pores or dimensional instability during injection molding.

During injection molding, the molten plastic is injected into a pre-made mold. This step determines the shape and precision of the gear. The mold design needs to consider parameters such as tooth shape size, demolding angle, and cooling speed. Slight deviations may cause the gear to run stuck or wear early. After the mold is opened, the molded gear is taken out and necessary deburring, inspection, and dimensional trimming are performed.

Some high-precision gears, such as those used in medical or optical equipment, will also be post-processed, such as trimming, adjusting pitch, and even secondary processing of tooth surface finish. Raydafon's factory is equipped with imagers, pitch measuring instruments and other testing equipment to control the key dimensions and geometric tolerances of each gear to ensure that it runs stably and meshes smoothly during use.

Although the whole process seems standardized, every detail affects the final use effect. For example, we once customized a batch of low-noise gears for a printer customer. By adjusting the distribution of cooling channels in the injection mold, the gear meshing sound was finally reduced to below 55dB, meeting the customer's requirements for quietness.

If you have specific needs, Raydafon supports customized plastic gears according to drawings, including the selection of module, number of teeth, material and accuracy level. Sample verification services can also be provided to assist in preliminary matching tests. Welcome to contact us for detailed process and material recommendations.

About Raydafon

Raydafon is a manufacturer focusing on gear transmission solutions, rooted in China's mature machinery industry belt. We serve all kinds of equipment manufacturers around the world with stable quality and practical design. Since its establishment, Raydafon has always insisted on starting from product details, focusing on stability and reliability in practical applications, not pursuing over-packaging, and focusing on the essence of gear products-durable, precise and efficient.

In terms of gear products, Raydafon's product line covers a variety of commonly used industrial types. In addition to plastic gear products, we have long produced bevel gear, spur gear and screw gear and other products. These gears are widely used in transmission equipment, packaging machinery, food production lines, robot joints, power tools and other industry scenarios. They have good meshing performance and working stability, and can adapt to high-speed or heavy-load working conditions. Our gears are all made of high-quality alloy steel, carbon steel or engineering plastics, and are CNC processed and precision tested to ensure smooth transmission and long life.

Raydafon has its own production plant, from raw material selection to heat treatment, fine grinding and molding, full control. Our goal is to provide customers with gear products that are suitable for long-term use, have a reasonable structure, and are easy to maintain. Welcome global customers to contact us for consultation. We can customize non-standard products according to drawings or actual use needs to help your equipment run more efficiently and stably.