PGA Series Auger Drive Planetary Gearbox for Feed Mixer

Product Specifications

Key Advantages

Save fuel cost: The planetary gearbox has high transmission efficiency and can reduce fuel consumption by about 30%. For large ranches, long-term use can significantly reduce fuel expenses, especially for farmers who focus on cost control.

Quick start mixing: The unique gear design allows the mixer to quickly enter the working state without long preheating. Whether it is batch preparation of feed in the early morning or temporary supplementation, it can save preparation time and improve work efficiency.

Maintain stable high-speed mixing: The precision gear set ensures continuous high-speed operation during the mixing process, which is suitable for processing different feeds such as hay and silage. Mix evenly without stratification to ensure feed quality.

Smooth and durable operation: The symmetrical structure of the planetary gear balances the transmission force, reduces jamming, and reduces mechanical wear. The equipment runs more smoothly and has a longer service life.

Intelligent automatic shifting: The built-in automatic shifting system adjusts the transmission ratio in real time according to the viscosity of the feed and the amount of mixing. The initial high-torque mode easily breaks up the agglomerated feed, and the high-speed mode is automatically switched in the later stage to improve efficiency and mixing quality.

Adapt to small tractors: The PGA Series Auger Drive Planetary Gearbox for Feed Mixer has strong power amplification capability and can be used with small tractors to reduce equipment procurement costs and make full use of the existing agricultural machinery resources on the ranch.

Extend the life of the PTO coupling: The starting torque is low, which reduces the impact on the tractor power output shaft (PTO) coupling. In actual use, the coupling replacement cycle can be extended by 2-3 times, reducing maintenance costs and downtime.

Reduce vibration and be more stable: The multi-tooth meshing design effectively absorbs transmission vibration, the equipment runs smoothly, the noise is low, the risk of loose parts is reduced, and a quiet working environment is created.

More worry-free operation: Automatic shifting reduces manual intervention, and the operator only needs to pay attention to feed ratio and equipment monitoring. Under long-term operation, fatigue and the risk of misoperation are reduced, and work is easier.

The planetary gearboxes produced by Raydafon provide the rotation of feed mixers and biogas plants.

The planetary gear transmission adopts a solid and compact design, which is easy to install in:

trucks

self-propelled machine

fixed machine

it ensures the operation of feed and biogas applications.

Product Application

Planetary gearboxes have always occupied an irreplaceable position in industrial scenarios due to their unique structural design and transmission characteristics. Taking the PGA series spiral drill drive planetary gearbox as an example, this product adopts a multi-planetary gear symmetrical distribution architecture, and achieves a step-by-step amplification of torque and a smooth transition of speed through precisely calculated gear meshing parameters. In geological exploration equipment, its core components can withstand impact loads under complex working conditions. For example, when drilling in frozen soil, the tooth surface hardness is increased to above HRC60 by optimizing the gear material and heat treatment process, and the forced lubrication system is used to ensure that the transmission efficiency is stable at above 95% for a long time. This design enables the equipment to maintain efficient drilling speed and significantly reduce the maintenance frequency when dealing with different rock formations.

In the power system of new energy vehicles, the coupling transmission characteristics of planetary gearboxes are brought to the extreme. Taking a domestic new energy heavy truck as an example, its drive system adopts a combination of PGA series gearboxes and permanent magnet synchronous motors. Through customized gear ratio design, the motor speed and wheel speed are accurately matched. Under heavy-load climbing conditions, the gearbox can withstand an instantaneous peak torque of 3500N·m. At the same time, by optimizing the dynamic balance design of the planetary carrier, the vibration amplitude of the transmission system is controlled within 0.05mm. This technological breakthrough not only improves the vehicle's climbing ability, but also reduces the vehicle's energy consumption by 18% by reducing transmission losses, bringing significant economic benefits to the logistics and transportation industry.

The strict requirements for transmission accuracy in the field of medical equipment have promoted the technological innovation of planetary gearboxes. In orthopedic surgical robots, the PGA series gearbox controls the gear side clearance within 8μm by adopting micron-level processing technology, and achieves a repeatable positioning accuracy of 0.05° with high-precision encoders. Its output shaft adopts a double-row angular contact ball bearing support structure. While bearing a continuous torque of 200N·m, it controls the axial movement within 0.01mm to ensure precise control of surgical instruments. In addition, in response to the special needs of the medical environment, the gearbox housing is treated with an antibacterial coating, and the lubrication system uses food-grade grease to meet the ISO 13485 medical device quality management system certification requirements.

As the process of industrial intelligence accelerates, planetary gearboxes are evolving from single transmission components to intelligent execution units. In the intelligent logistics sorting system, the PGA series gearbox can upload key parameters such as transmission efficiency, temperature, vibration, etc. in real time by integrating the Internet of Things module, and realize predictive maintenance with cloud data analysis. In extreme environment tests, its protection level reaches IP67, and it can operate stably in the temperature range of -30℃ to 70℃. At the same time, by optimizing the gear shaping technology, the full load noise is reduced to below 62dB. This intelligent upgrade not only improves the reliability of equipment, but also helps enterprises reduce downtime losses by more than 30% through data-driven operation and maintenance mode, becoming an important support point for the transformation of intelligent manufacturing.

Customer Testimonials

Hello! I am Robert Martinez, a customer from Houston, USA. I have been using your planetary gearboxes for a year and a half in a local oil pipeline laying project. I must share this impressive experience with you. When we were working on a construction project on the Gulf Coast, we urgently needed transmission equipment that could resist high salt spray corrosion and withstand strong vibration. After trying multiple brands, only your planetary gearboxes maintained stable operation during 6 consecutive months of offshore operations, and the gear meshing accuracy did not even show a deviation of 0.01mm, which amazed the entire engineering team. Now this planetary gearbox drives our pipeline welding robot, which can accurately control the welding angle of the robot arm even when moving in rugged tidal flats. For the next stage of the shale gas pipeline project, we have listed your products as the only designated transmission equipment supplier!

I am Sophie Dubois, a customer from Lyon, France. We have been using your planetary gearboxes on our automotive parts production line for almost two years. This product has completely changed our understanding of transmission equipment. Now this gearbox drives our precision stamping equipment. Even when processing 0.1mm thick aluminum alloy sheets, the positioning accuracy can be maintained at ±0.02mm, and the product qualification rate has increased by 15%.

My name is Marco Rossi. I have been using your planetary gearboxes on our textile machinery production line for more than a year. I remember that when I placed the order, I was still worried about the voltage difference between Europe and China. Your technical team not only made an adaptation plan overnight, but also sent a control module compatible with both voltages. I was particularly touched by this attitude of putting yourself in the shoes of your customers. I was even more surprised when the equipment arrived: in addition to the gearbox, the wooden box also contained two cans of special lubricant and a maintenance manual in Italian. The manual even marked the address of the local spare parts supplier in Milan. During installation, I found that the interface you reserved was particularly user-friendly and perfectly matched with our loom drive shaft. There was not even a trace of axial movement during the debugging process. Looking forward to the next cooperation!